Data Analytics for Manufacturing

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Modernize your manufacturing setup with Industry 4.0 initiatives and Data first culture.

The manufacturing industry is prone to volatility due to multiple drivers at play, making reliance on human intuition for planning & decision making unsustainable for businesses. With the arrival of industry 4.0, manufacturing setups are revolutionized with smart technologies and methods of capturing data at every touchpoint. But, is the captured data harnessed completely?

Are you using the data to perform the following:

01 Predictive Equipment
Maintenance

Machines are life and blood of a manufacturing plant, chasing a 100% of Overall Equipment Effectiveness (OEE) requires consistent monitoring

Predicting the machinery down-time and avoid any disruptions
Accumulating dollars in cost savings from avoiding extreme situations
Guaranteeing the availability of necessary spare parts
Time & efforts saving in scheduling and planning downtimes

02 Logistics & Supply Chain
Optimization

As the global and consumer demand becomes more volatile, supply chains get increasingly complex and hence require thorough analysis and planning.

Real-time visibility of goods or inventory in-stock or in-transit
Align, engage and manage the network of third-party vendors
Formulate robust procurement strategy to minimizing risk and volatility
Scenario analysis to reduce deadhead and empty miles

03 Warehouse & SKU
Rationalization

Running an excess reduces turnover and profitability, but stockouts result in lost sales, backorders, and dissatisfied consumers.

Demand forecasting for optimum inventory stocks
Scenario planning for seasonal or trendy demands
Vendor scorecarding and Collaboration for for proactive fulfilments
Monitoring key parameters like inventory turnover carry cost, returns, etc.

04 Production Planning &
Process Efficiency

Cost and process optimization extend far beyond the factory floors, a data-drive approach makes sure you spot and resolve inefficiencies quickly.

Analyse and manage IoT data to build predictive models
Connect cross-functional data to spot inefficiencies and weak links
Account for hidden expenditures like scrap and overhead
Make optimal pricing and procurement decisions
Measure call centers effectiveness and adherence to SLAs

Leverage Our Services To Resolve Key Manufacturing Challenges

We help our manufacturing clientele unlock their technology investment’s full potential, be it IoT, Data Analytics, Cloud or Planning solution. We deliver a solution that leverages your data to find answers to pressing problems like:

How much inventory should we stock?

A sub-optimal inventory level could either result in excessive inventory carrying cost or a lost sales opportunity. Our manufacturing solutions help you forecast demand and maintain an optimal inventory level.

Which vendor is best for sourcing a particular material?

Manufacturing setups require the procurement of raw materials from varied OEMs and vendors. At times it becomes cumbersome to objectively manage vendor relationships. Our data-led vendor scorecards eliminate such challenges.

What has been the machinery utilisation for the month?

Maintaining a healthy OEE is an interplay b/w supply-demand and enterprise planning. Often, manufacturers are stuck on the wrong side of this benchmark as they lack complete visibility & transparency. Our manufacturing solutions bring all your stakeholders together.

Our Services For The Manufacturing Industries

Technology Consulting

Brainstorming sessions with our techno-functional experts to help you choose the right technology platform for your manufacturing unit. The output is futuristic recommendations of your technology needs.

Discover your data needs

Data Management

Robust manufacturing data management and governance is the first step towards a data-first culture. We deliver custom-fit solutions to account for your immediate and future data storage requirements.

Manage your data effectively

Data Analytics

In a manufacturing plant, data gets generated at every turn. However, it only stays in silos, thereby limiting its utility. Our experts help you unlock the true potential of your data with near-real-time insights.

Get Analytics services

Business Planning

At a time when consumers are spoilt for choices, agile scenario modelling and business planning have emerged as critical business enablers. We help you mitigate the risks involved with demand fluctuations.

Plan your business today

Client Success Stories

Reduced data lead and refresh time from 25 mins to a mere 22 secs for a Multi-Billion Dollar Automotive Component Manufacturer

The manufacturer was struggling with lower analytics adoption due to slow and in-accurate reporting. Read how we helped them salvage the situation and re-ignite their faith in Qlik

Multi Brand Electrical Equipment Company Optimizes Data Storage And Automates Reporting With MSBI And Power BI

Our client is India’s leading Fast-Moving Electrical Goods (FMEG) manufacturer, producing a wide range of world-class industrial and consumer.

Consumer Electronics Giant Streamlined Warehouse Management For Unrivalled Efficiency And Profitability

The system delivered bin-wise, product-wise and serial number wise inventory visibility for the Head-office which led to reduced pilferage.

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